How can you transfer a WinCC (TIA Portal) configuration to an operator panel using Ethernet?

 Description
The document below informs you how to transfer a WinCC (TIA Portal) configuration to an operator panel using Ethernet.

Contents

1.Transfer from a Configuration Computer with Windows 7 using Ethernet
    1.1 Instructions
    1.2 Settings on the Operator Panel
    1.3 Settings on the Configuration Computer
    1.4 Checking the Ethernet Connection
        1.4.1 Checking the Connection to the Panel
        1.4.2 Checking the Settings on the Operator Panel
    1.5 Settings in WinCC (TIA Portal)

Download
WinCC_TIA_Portal_Ethernet_Transfer_en.pdf ( 758 KB ) 

 

 

Read More

How to connect PLC and HMI in TIA Portal?

 

Description
This post will give you a guide to the topics of connection between:

• WinCC Runtime Advanced and S7 controller via Industrial Ethernet (PROFINET)

• SIMATIC HMI Panel and S7 controller via Industrial Ethernet (PROFINET) 

Connection between WinCC Runtime Advanced and S7 controller 

Requirements

• WinCC (TIA Portal) Advanced
• STEP 7 (TIA Portal) Basic/Professional (depending on the controller used)
• PC with PROFINET/Ethernet interface
• S7 controller with PROFINET/Ethernet interface

Instructions

1. Create a new project in the TIA Portal.
2. In the Project View you double-click "Add new device" and select the S7 controller. Click the "OK" button to add the controller.
   
   Note
   Depending on the selected CPU, the dialog "PLC Security settings" is automatically displayed. Parameterize the security settings according to the requirements of your plant. You may cancel the dialog and configure the settings in the CPU at later time via Properties > General > Protection & Security.
   Through the Hardware Catalog you can add more components to the Device View (like power supply, IO modules).
   
   
   
   Fig. 01
   
   
   
3. Click the PROFINET interface of the S7 controller and assign a unique IP address and the associated subnet mask under "Properties > General > Ethernet Addresses".



Fig. 02



4. Double-click "Add new device" and select WinCC Runtime Advanced.
   
   
   
   Fig. 03
   
   
   
5. In the Device View in the Hardware Catalog you select the "IE General" communication module and double-click to add this to the PC station.
   
   
   
   Fig. 04
   
   
   
6. Click the "IE General" interface just added. Under "Properties > General > PROFINET interface [X1] > Ethernet Addresses" you enter the IP address and subnet mask of the Runtime Station.
   
   
   
   Fig. 05
   
   
   
7. Switch to the Devices & Network view and enable "Connections" to create an HMI connection.
   Connect the interfaces of the S7 controller and the Runtime station by drag-and-drop.
   
   
   
   Fig. 06
   
   
   
   
   Fig. 07
   
   
   
8. Click the HMI connection. Under "Properties > General >" you enter the name you are using in the PG/PC interface of the Runtime station. In this example we use the preset name "S7ONLINE".
   
   
   
   Fig. 08
   
   
   
9. Open the PG/PC interface on the Runtime station via "Start > Control Panel > Set PG/PC interface.
   
   
   
   Fig. 09


 
10. Under Access Point of the Application, select the access point that was also set under point 8. In this example we use the preset name "S7ONLINE". 
    Under "Interface Parameter Assignment Used:" you select the "TCP/IP Ethernet Adapter" you are using.
    

    Select the entry of your interface with the extension ".TCPIP.1". If set correctly, the entire entry in the example is "Intel(R) 82574L Gigabit Network Connection.TCPIP.1".

    
    
    
    
    Fig. 10
    
    
    
11. Complete the configuration and download the project to the S7 controller and the Runtime station.

Connection between SIMATIC HMI Panel and S7 controller

Requirements

• WinCC (TIA Portal) Basic/Comfort (depending on the panel used)
• STEP 7 (TIA Portal) Basic/Professional (depending on the controller used)
• SIMATIC HMI Panel with PROFINET/Ethernet interface
  Make sure that the operator panel you select can communicate with the desired controller. This information is in the technical data of the device.
• S7 controller with PROFINET/Ethernet interface

Instructions

1. Create a new project in the TIA Portal.
2. In the Project View you double-click "Add new device" and select the S7 controller. Click the "OK" button to add the controller.
   
   Note
   Depending on the selected CPU, the dialog "PLC Security settings" is automatically displayed. Parameterize the security settings according to the requirements of your plant. You may cancel the dialog and configure the settings in the CPU at later time via Properties > General > Protection & Security.
   Through the Hardware Catalog you can add more components to the Device View (like power supply, IO modules).
   
   
   
   Fig. 11
   
   
   
3. Click the PROFINET interface of the controller and assign a unique IP address and the associated subnet mask under "Properties > General > Ethernet Addresses".
   
   
   
   Fig. 12
   
   
   
4. Double-click "Add new device" and select the HMI panel. Place a check mark for "Start device wizard" and click the OK button.
   
   
   
   Fig. 13
   
    
5. In the "HMI Device Wizard" dialog that opens, click "Browse" and select the CPU with which you want to establish a PLC connection.
   
   
   
   Fig. 14
   
   
   
   Fig. 15
   
   
   
6. The connection parameters are entered and the next free IP address is automatically reserved for the HMI panel. Close the HMI wizard by clicking the "Finish" button.



Fig. 16

   
7. Complete the configuration and download the project to the S7 controller and the HMI panel.
   

Read More

Siemens PLC, S7-1500

 

Overview

With its extended ambient conditions, the SIMATIC S7-1500 can be used almost anywhere. Many controllers can be operated in a temperature range from -25°C to +60°C and at altitudes up to 5 000 m as standard. A wide range of SIPLUS Controllers is available for requirements beyond this.

The SIMATIC S7-1500 is

• a modular, scalable, and universally usable system in IP20 degree of protection
• the system solution for a variety of automation applications in discrete automation
• maximum performance combined with excellent usability
• configurable in the Totally Integrated Automation Portal with STEP 7 Professional V12 or higher

Performance

• Increase in performance through
  • Faster command execution
  • Language extensions
  • New data types
  • Faster backplane bus
  • Optimized code generation
• High-performance communication:
  • PROFINET IO (2-port switch) as standard interface;
    from CPU 1515-2 PN, one or more additional integrated PROFINET interfaces, e.g. for network separation, for connecting further PROFINET devices or for high-speed communication as an I-Device
  • OPC UA server (data access) and client as runtime option for the easy connection of SIMATIC S7-1500 to non-Siemens devices/systems
  • Expandable with communications modules for bus systems and point-to-point connection

Integrated technology

• Motion Control integrated without additional modules:
  • Standardized blocks (PLCopen) for connection of analog and PROFIdrive-capable drives
  • The Motion Control functionality supports speed axes, positioning axes, relative synchronous operation (synchronizing without specification of the synchronized position), as well as external encoders, output cams and probes.
  • Extended Motion Control functions such as absolute synchronous operation (synchronizing with specification of the synchronized position), camming and functions for controlling kinematics are also integrated in the technology CPUs.
• Comprehensive trace functions for all CPU tags for real-time diagnostics and sporadic error detection;
  for effective commissioning and quick optimization of drives and controls
• Comprehensive control functionalities:
  e.g. easily configurable blocks for automatic optimization of the control parameters for optimum control quality
• Additional functions through available technology modules:
  e.g. high-speed counting, position detection, or measurement functions for signals up to 1 MHz

Safety Integrated

• Protection of personnel and machinery – within the framework of an integrated complete system
• Fail-safe SIMATIC S7-1500(T)F Controllers for processing standard and safety programs on the same controller.
  The fail-safe and standard user programs are created in the TIA Portal with the same editors; fail-safe data, for example, can therefore be evaluated like standard data in the standard user program. Due to this integration the system benefits and the comprehensive functionality of SIMATIC are also available for fail-safe applications.

Redundant systems

CPU 1513R-1 PN, CPU 1515R-2 PN

CPU 1517H-3 PN/FO

• Redundant S7-1500R/H CPUs for applications where availability of the PLC is crucial.
• Both CPUs are connected with the I/O stations via a PROFINET IO ring. Synchronization for the S7-1500R is via this ring, or via separate FOC synchronization cables for the S7-1500H. In the event of a CPU failure, the back-up CPU automatically assumes control of the process. No data is lost and the process can be continued extremely quickly. The PROFINET IO ring ensures that all nodes remain accessible in the event of a fieldbus interruption.
• The engineering corresponds to that of a standard CPU. The TIA Portal and redundant CPUs handle the synchronization of the programs and data. All without any additional overhead for the user.
  

SIMATIC S7-1500R mode of operation

SIMATIC S7-1500H mode of operation

Security Integrated

• Password-based know-how protection against unauthorized read-out and modification of program blocks
• Copy protection for greater protection against unauthorized copying of program blocks:
  With copy protection, individual blocks on the SIMATIC Memory Card can be tied to its serial number so that the block can only be run if the configured memory card is inserted into the CPU.
• Rights concept with four different authorization levels:
  Different access rights can be assigned to various user groups. The new protection level 4 makes it possible to also restrict communication to HMI devices.
• Improved manipulation protection:
  Changed or unauthorized transfers of engineering data are detected by the controller.
• For use of an Ethernet CP (CP 1543-1):
  • Additional access protection by means of a firewall
  • Establishment of secure VPN connections

Design and handling

• CPUs with display for plain text information (display simulator tool on the Internet):
  • Information about article numbers, firmware version, and the serial number of all connected modules can be displayed
  • Setting the IP address of the CPU and additional network settings possible directly on site, without programming device on the display
  • Display of occurring error messages directly as plain text message, meaning reduction in downtime
• Uniform front connectors for all modules and integrated potential bridges for flexible potential group formation simplify stock keeping and reduce wiring effort
• Integrated DIN rail in the S7-1500 DIN rail:
  quick and easy installation of supplementary components such as miniature circuit breakers, relays, etc.
• Central expansion with signal modules:
  for flexible adaptation to any application
• System cabling for digital signal modules:
  for fast and clearly arranged connecting to sensors and actuators in the field and simple wiring inside the control cabinet
• Power supply:
  • Load current supply modules (Power Modules) for supplying the module with 24 V
  • Power supply modules to supply power to the internal module electronics via the backplane bus
  • System power supply modules for retentively storing the entire work memory on the controller
• Distributed expansion:
  • Use of up to 30 signal modules, communications modules, and technology modules via the PROFINET IM 155-5 interface module for the ET 200MP I/O system
  • No difference in terms of handling and system functions in central and distributed operation

Integrated system diagnostics

• Integrated system diagnostics for CPUs, activated by default:
  • Consistent plain text display of system diagnostic information in the display, TIA Portal, HMI, and web server, even for drive messages. Messages are updated even if the CPU is in STOP state.
  • System diagnostics integrated in the CPU firmware. Configuration by user not required. The diagnostics is automatically updated on configuration changes.

Support of SIMATIC ProDiag S7-1500

• ProDiag is a concept for the easy creation of machine and plant diagnostics It increases availability and supports with fault analysis and elimination on site.

Datalog (archives) and recipes

• SIMATIC Memory Card:
  • Plug-in load memory
  • Permits firmware updates
  • Storage option for STEP 7 projects (including comments and symbols), additional documentation, or csv/ASCII files (for recipes and archives)
  • Easy access to plant-relevant operating data and configuration data with Office tools via the SD card reader (two-way data exchange from and to the PLC)
• Integrated web server:
  - Easy access to plant-relevant operating data and configuration data, Motion Control diagnostics and display of trace recordings via a web browser

Approvals

The SIMATIC S7-1500 complies with the following national and international standards:

• cULus approval
• cULus HazLoc approval
• FM approval
• ATEX approval (only for 24 V; not for 230 V)
• CE
• RCM (formerly C-Tick)
• KCC
• IECEx (24 V only; not for 230 V)
• EN 61000-6-4
• EN 60068-2-1/-2/-6/-14/-27/-30/-32
• EN 61131-2

You can find the marine approvals available for the S7-1500 on the Internet (SIMATIC Customer Support) under this link.

The S7-1500 system is also suitable for operating at elevations up to 5000 m. You can find a list of all currently approved modules under this link.

Catalog ST 70:

You can also find information about SIMATIC S7-1500 in the Catalog ST 70 under this link.

Application

The SIMATIC S7-1500 is a modular control system for a variety of automation applications in discrete automation.

The modular and fan-free design, simple implementation of distributed structures, and convenient handling make the SIMATIC S7-1500 the cost-effective and user-friendly solution for a wide range of diverse tasks.

Application areas of the SIMATIC S7-1500 include:

• Special machinery
• Textile machines
• Packaging machinery
• Pick-and-place machines
• Assembly machines
• Palleting machines
• General mechanical equipment manufacture
• Controller building
• Machine tool manufacture
• Installation systems,
• Electrical/electronics industry and the skilled trades
• Automotive
• Water/wastewater
• Food & beverage
• Infrastructure (tunnels, traffic control, marine, airports, etc.)

Several CPUs of different performance levels and a comprehensive module range with many convenient functions are available. Fail-safe CPUs facilitate use in fail-safe applications. The modular design allows users to use only the modules they require for their applications. In the case of task expansions, the controller can be upgraded at any time by means of additional modules:

Excellent industrial compatibility thanks to high electromagnetic compatibility and resistance to shock and vibration enable universal use of the SIMATIC S7-1500.

Design

General

An S7-1500 automation system has a modular design and comprises up to 32 modules. It has a comprehensive range of modules that can be combined individually. The S7-1500 automation system supports one-tier configurations where all modules are mounted on one DIN rail (see Manual for requirements).

A system includes the following:

• Controller:
  CPUs with different grades of performance with integrated PROFINET interface, or PROFINET and PROFIBUS interface, for connection of distributed I/O and for communication between programming device, operator panel, other SIMATIC Controllers or non-Siemens devices.
  Various CPU versions are available for SIMATIC S7-1500:
  • Standard CPUs (as MFP version: capable of executing C/C++ code on the controller)
  • Compact CPUs with digital and analog inputs and outputs as well as counter inputs and high-speed outputs for integrated technological functions direct on the CPU
  • Fail-safe CPUs (as MFP version: capable of executing C/C++ code on the controller) for the execution of standard and safety-related programs on the same computer
  • Technology CPUs with extended Motion Control functions such as absolute synchronous operation (synchronizing with specification of the synchronized position), camming and functions for controlling kinematics.
• Signal modules for digital and analog inputs/outputs.
• Technology modules, e.g. for high-speed counting, position detection, or measurement functions.
• Communications modules and communications processors for expansion of controllers by communications interfaces

The following can also be used depending on requirements:

• Power supply modules (PS), to supply the internal electronics of the S7-1500 modules via the backplane bus, in case the output of the CPU to the backplane bus is not sufficient for all connected modules. In addition, the 60 W 24/48/60 V DC HF PS enables the CPU to retentively store its entire work memory for data.
• Load current supply modules (PMs) for connecting the SIMATIC S7-1500 to a supply voltage of 120/230 V AC.
• Interface modules to connect distributed I/O based on S7-1500.

Design

The simple design makes the SIMATIC S7-1500 versatile and service-friendly.

• Integrated backplane bus:
  The backplane bus is integrated into the modules. The modules are connected via U connectors plugged into the rear of the enclosures. This saves time during installation.
• Module assembly on S7-1500 DIN rail:
  available in various lengths, including a version for cutting to length. A wide range of standard components such as additional terminals, miniature circuit breakers, or small relays can be snapped on due to the integrated DIN rail.
• Reliable and user-friendly wiring:
  • The I/O signals are connected via a uniform 40-pole front connector. The mechanical coding between the signal module and front connector prevents destruction of the electronics by accidental incorrect insertion.
  • For simple wiring of the front connector, it can be placed in the "prewiring position". In this position, the plug has no contact with the module electronics yet. This position can also be used to make changes during operation. The user is supported by a printed cabling diagram on the inside of the front flap.
  • Front connectors are available as versions with screw-type terminals or push-in terminals. Both versions permit the connection of wires with a core cross-section from 0.25 mm² to 1.5 mm² (AWG 24 to AWG 16).
  • In addition, system wiring via TOP Connect is available for digital signal modules. It allows the quick and clearly arranged connection to sensors and actuators from the field as well as simple wiring within the control cabinet.
  • For analog modules, the shielding can take place direct on the module; a shield connection set that can be installed without tools is included with the module.
• Plant-specific labeling:
  Labeling strips are available for the signal modules of the SIMATIC S7-1500. These DIN A4 sheets can be labeled using a standard laser printer. Automatic printing is possible from the TIA Portal without having to re-enter the symbols or addresses. The labeling strips are designed such that there is a 1:1 assignment of the labeling for channel or diagnostics display. If the front flap is opened, this 1:1 assignment of diagnostics display to terminal is retained.
• Variable and scalable station setup:
  • Signal modules and communications modules can be inserted in any way without restrictions. The system configures itself.
  • The maximum configuration comprises the CPU with 31 modules (30 modules + 1 power supply). The power supply (PS) is required to supply the internal electronics of the S7-1500 modules via the backplane bus, in case the output of the CPU to the backplane bus is not sufficient for all connected modules.
• Compact dimensions:
  SIMATIC S7-1500 is dimensioned so that it fits perfectly in the installation space of a SIMATIC S7-300 Controller or ET 200M I/O system.
• Flexible installation:
  The SIMATIC S7-1500 and its modules can be installed both vertically and horizontally to provide an optimum fit to the available space.

I/O modules

The following module types are available for use on a SIMATIC S7-1500/ET 200MP:

• Standard and fail-safe digital input modules
• Standard and fail-safe digital output modules
• Digital input/output modules
• Analog input modules
• Analog input/output modules
• Analog output modules
  • Including High Speed (HS) analog modules with a basic execution time of 62.5 µs, regardless of the number of activated channels
• Technology modules for counting and positioning
• Communications modules for IO-Link and point-to-point communication and bus connection

Various module classes are available to provide users with optimum scalability in their application. The modules themselves are labeled accordingly:

• BA (Basic): Simple, cost-effective modules, without diagnostics and without parameters
• ST (Standard): Modules with module-specific or load group-specific diagnostics and, if applicable, with parameters; for analog modules: accuracy class 0.3%
• HF (High Feature): Modules with channel-specific diagnostics and parameter setting as well as support for isosynchronous mode; for analog modules: accuracy class 0.1%, increased immunity and galvanic isolation
• HS (High Speed): Modules with extremely short filter and conversion times for very fast applications as well as support for isosynchronous mode; e.g. 8-channel analog modules with a basic execution time of 62.5 µs, regardless of the number of activated channels.

Accessories for I/O modules:

• Labeling sheets:
  For insertion in the I/O modules (10 DIN A4 sheets with 10 strips each, preperforated, for printing with a standard laser printer; available color: Al grey)
• Shield connection:
  A simple shield connection set that can be installed without tools is available for the SIMATIC S7-1500 system (analog modules and technology modules). This consists of a 24 V DC infeed element, a shield clamp, and a universal shield terminal. The latter is designed so that it can be used for a single thin trunk cable, several thin trunk cables, or a thick trunk cable. Consistent separation of 24 V DC infeed and measurement signals as well as a low-impedance connection between shield and signal cables ensure high EMC stability and high resistance to interference.
• Uniform 40-pole front connector
• Additional accessories such as the front doors for the I/O modules or the U connectors for the self-assembling backplane bus

Communication

The S7-1500 is equipped with a variety of communication interfaces:

• PROFINET IO IRT interface (2-port switch), integrated in the CPU (PROFINET RT only for S7-1500R/H);
  for defined response times and high-precision plant behavior.
• Communications modules for connecting to the PROFIBUS, Industrial Ethernet and PROFINET bus systems
• Communications modules for point-to-point connections.

From CPU 1515, all CPUs feature one or more additional integrated PROFINET interfaces with separate IP address, e.g. for network separation or for connecting additional PROFINET IO devices. From CPU 1516-3 PN/DP, PROFIBUS nodes can be connected via the integrated PROFIBUS interface. The CPUs without integrated PROFIBUS interface can be easily expanded via a PROFIBUS CM.

Process communication via PROFINET IO

The SIMATIC S7-1500 is connected to the PROFINET IO bus system via the integrated PROFINET interface and permits a distributed automation configuration with defined response times and high-precision plant behavior.

The distributed I/O via PROFINET IO is treated just like a centralized I/O from the user's perspective (same configuring, addressing, and programming).

The following can be connected as IO controllers:

• SIMATIC S7-1500
• SIMATIC S7-1200
• SIMATIC S7-300 (via CPUs with PROFINET interface or PROFINET CPs)
• SIMATIC S7-400 (via CPUs with PROFINET interface or PROFINET CPs)
• SIMATIC ET 200 (via CPUs with PROFINET interface)

The following can be connected as an I-Device or device:

• SIMATIC S7-1500
• SIMATIC S7-1200 (FW 4.0 or higher)
• ET 200S IM151-8 PN/DP CPU, ET 200pro IM154-8 PN/DP CPU
• ET 200SP CPU 1510SP-1 PN, CPU 1512SP-1 PN
• SIMATIC S7-300 (via CPUs with PROFINET interface or PROFINET CPs)
• SIMATIC S7-400 (via CPUs with PROFINET interface or PROFINET CPs)
• ET 200 distributed I/O devices
• HMI devices which are operated as direct key modules
• Field devices

Process communication via PROFIBUS DP

SIMATIC S7-1500 (not S7-155R/H) is connected to the PROFIBUS DP bus system via a communications module or via CPUs with integrated PROFIBUS DP interfaces. The CPUs or communications modules with PROFIBUS DP interface enable distributed automation configuration with high speed and simple handling.

The distributed I/O via PROFIBUS DP is treated just like a centralized I/O from the user's perspective (same configuring, addressing, and programming).

The following can be connected as masters:

• SIMATIC S7-1500 (not S7-1500R/H)
  (via CPUs with PROFIBUS DP interface or PROFIBUS DP communications modules)
• SIMATIC S7-300
  (via CPUs with PROFIBUS DP interface or PROFIBUS DP CPs)
• SIMATIC S7-400
  (via CPUs with PROFIBUS DP interface or PROFIBUS DP CPs)
• SIMATIC S5-115U/H, S5-135U and S5-155U/H with IM 308
• SIMATIC 505

The following can be connected as a slave or as an I-slave:

• Distributed I/O devices, e.g. ET 200
• Field devices
• SIMATIC S7-200, S7-1200, S7-300
• C7-633/P DP, C7-633 DP, C7-634/P DP, C7-634 DP, C7-626 DP
• SIMATIC S7-400 (via CP 443-5 only)
• SIMATIC S7-1500 (via CP/CM 1542-5 only)

However, programming devices/PCs with STEP 7 or SIMATIC HMI Panels only use the programming device and OP functions that also run in part via PROFIBUS DP.

Data communication via Ethernet

The S7-1500 can be connected to the Industrial Ethernet bus system via the integrated PROFINET interface or via a communications module. The following can be connected:

• SIMATIC S7-1200
• SIMATIC S7-1500
• SIMATIC S7-300
• SIMATIC S7-400
• SIMATIC S5-115U/H, S5-135U, S5-155U/H
• Programming devices
• PCs, industrial PCs
• SIMATIC HMI operator control and monitoring systems
• Numerical controls
• Robot controls
• Drive controls
• Devices of other manufacturers

Protocols supported:

• TCP/IP
• ISO-on-TCP (RFC1006)
• UDP
• DHCP
• DNS
• SNMP
• DCP
• LLDP
• HTTP
• HTTPS
• MODBUS TCP
• OPC UA

The Industrial Ethernet CP 1543-1 offers the following additional functionalities:

• 1 Gbit interface
• IPv6 support
• Security: access protection by means of hardware identification, IP/MAC access list, firewall, VPN tunnel
• Communication with S5 systems via the ISO protocol
• FTP (client/server), email, SNMPv1/v3

Data communication via PROFIBUS

SIMATIC S7-1500 (not S7-1500R/H) can be connected to the PROFIBUS bus system via a communications module or via the CPUs with integrated PROFIBUS DP interfaces. The following can be connected:

• SIMATIC S7-1200
• SIMATIC S7-1500
• SIMATIC S7-300
• SIMATIC S7-400
• SIMATIC S5-115U/H, S5-135U, S5-155U/H
• Programming devices
• PCs, industrial PCs
• SIMATIC HMI operator control and monitoring systems
• Numerical controls
• Robot controls
• Drive controls
• Devices of other manufacturers

Data communication via point-to-point communications modules

Powerful point-to-point connections can be implemented via the point-to-point communications modules. The following can be connected, for example:

• SIMATIC S7 and SIMATIC S5 automation systems and non-Siemens systems
• Scanners, barcode readers, identification systems
• Robot controls
• Printers

Protocols supported:

• Freeport: user-parameterizable frame format for universal communication
• 3964(R) for improved transmission reliability
• Modbus RTU Master
• Modbus RTU Slave
• USS, implemented through instructions

Interface properties:

• RS 232 with auxiliary signals
• RS 422 for full-duplex connections
• RS 485 for half-duplex and multi-point connections
• Transmission rates from 300 to 115 200 bit/s
• Connection via sub D connector

Data communication via IO-Link communications modules

Up to eight IO-Link devices can be connected via the CM 8xIO-Link communications module.

• IO-Link Master according to IO-Link specification V1.1
• Data transmission rates COM1 (4.8 kBd), COM2 (38.4 kBd), COM3 (230.4 kBd)
• Parameterizable diagnostics can be set for each channel
• Master backup with "IO_LINK_MASTER_8" function block
• Replacement of IO-Link devices (only for V1.1 devices)
• Supports firmware updates for IO-Link devices
• Variable address range for I/O data with up to 240 byte inputs and 240 byte outputs
  Expansion limits:
  • Max. 32 bytes of input and output data per port
  • Max. 240 bytes of input and output data per module
• Port Qualifier Information (PQI)
• IO-Link port configuration with S7-PCT
• IO-Link port configuration with STEP 7 or GSD (without S7-PCT)

Function

A host of features support users in programming, commissioning, and servicing the SIMATIC S7-1500.

• Performance
  • Faster command processing, language extensions and new data types depending on the CPU type
  • Significantly shorter response times through optimized code generation
• Integrated technology (not S7-1500R/H)
  • Simple, fast programming of motion sequences via standard PLCopen motion control blocks
  • The Motion Control functionality supports speed-controlled axes, positioning axes, relative synchronous operation (synchronizing without specification of the synchronized position), as well as external encoders, cams and probes.
  • Extended Motion Control functions such as absolute synchronous operation (synchronizing with specification of the synchronized position), camming and functions for controlling kinematics are also integrated in the technology CPUs.
  • Convenient diagnostic and commissioning tools provide support in commissioning drives
  • Automatic alarm messages to engineering system and HMI: Simplified troubleshooting saves time and effort in commissioning.
• Isochronous mode (not S7-1500R/H)
  • Synchronous coupling of distributed signal acquisition, signal transmission and program execution to the cycle of the PROFIBUS and PROFINET with constant bus cycle time:
    the input signals are acquired and processed and output signals are output at fixed intervals (constant bus cycle time). A consistent partial process image is created at the same time.
  • Precisely reproducible and defined process response times due to synchronous signal processing with constant bus cycle times by the distributed I/O
  • In distributed automation solutions, the SIMATIC S7-1500 thus also facilitates high-speed processing operations and enables maximum precision and reproducibility to be achieved. This means increased production with optimal and constant quality.
  • Comprehensive range of components for complex tasks such as motion control, measured value acquisition, high-speed control, etc.
• Security Integrated
  • Password-based know-how protection against unauthorized readout and modification of program blocks (in combination with STEP 7)
  • Copy protection:
    Protection against unauthorized copying of program blocks. With copy protection, individual blocks on the SIMATIC Memory Card can be tied to its serial number so that the block can only be run if the configured memory card is inserted into the CPU.
  • 4-stage authorization concept:
    Different access rights can be assigned to user groups. The new protection level 4 makes it possible to also restrict communication to HMI devices. Improved manipulation protection allows changed or unauthorized transfers of engineering data to be detected by the controller.
• Design and handling
  • CPUs with integrated display:
    For convenient evaluation of module states for central and distributed modules, or for setting or changing the IP address(es) without a programming device. System diagnostics and user alarms are shown in plain text on the display and help to respond to occurring error messages quickly and efficiently. The menu and message texts are available in multiple languages on the display.
• Integrated system diagnostics
  • System diagnostics information is displayed consistently and in plain text in the display, TIA Portal, operator panels and web server, even for messages from the drives, and is possible even if the CPU is in STOP mode. This functionality is integrated is the CPU firmware as a system feature and does not have to be configured separately by the user. If new hardware components are configured, the diagnostic information is updated automatically.
  • Simple and rapid diagnostics directly in the user program through the quality information:
    By activating the quality information (QI) of a module, the validity of the supplied process value can be queried and evaluated directly in the user program. Here, access is via the process image using simple binary or load commands. The prerequisite is that the module can be diagnosed and the quality information can be configured in the TIA Portal.
  • Supports SIMATIC ProDiag S7-1500 – for the easy creation of machine and plant diagnostics. It increases availability and supports fault analysis and elimination on-site.
• Configuration with SIMATIC STEP 7 Professional V12 or higher engineering software (S7-1500R/H with V15.1 or higher)
  • The SIMATIC S7-1500 controller family is programmed in the Totally Integrated Automation Portal with STEP 7 Professional V12 or higher. SIMATIC STEP 7 Professional is the engineering system for the SIMATIC S7-1500 with intuitive operation.
• Compatibility
  • Migration:
    A migration tool integrated in SIMATIC STEP 7 Professional V12 or higher provides support in switching from the S7-300/S7-400 to the S7-1500 controller and converts the program code automatically. Program code that cannot be converted automatically is logged and can be adapted manually. The migration tool is also made available as a standalone tool in the download area of Customer Support. STEP 7 V11 projects can continue to be used with STEP 7 V12 in compatibility mode. S7-1200 programs can also be transferred to the S7-1500 by means of copy-paste.
• SIMATIC Memory Card (required for operation of the CPU)
  • The SIMATIC Memory Card is used as plug-in load memory or for updating the firmware. STEP 7 projects including comments and symbols, additional documentation or csv files (for recipes and archives) can also be stored on the SIMATIC Memory Card. Data blocks can be created and data stored or read via SFCs on the SIMATIC Memory Card with the user program.
• Safety Integrated (option for S7-1500F/TF controllers)
  • "STEP 7 Safety Advanced" option package;
    required for programming the safety-related program sections of the S7-1500F/TF controllers.
    The package contains all the necessary functions and blocks for creating the F program.

Technical specifications

General technical specifications
Degree of protection	IP20 acc. to IEC 60 529
Ambient temperature
Horizontal installation	0...60 °C (display: at an operating temperature of typ. 50 °C, the display is switched off.)
Vertical installation	0... 40 °C (display: at an operating temperature of typ. 40 °C, the display is switched off.)
Relative humidity	10 %...95 %, no condensation
Atmospheric pressure	From 1080 to 795 hPa (corresponds to an altitude of -1000 to +2000 m)
Insulation
< 50 V	707 V DC test voltage (type test)
< 150 V	2200 V DC test voltage
< 250 V	2500 V DC test voltage
Electromagnetic compatibility	Requirements of the EMC directive; interference immunity according to IEC 61000-6-2
Pulse-shaped disturbance variables	Test according to: Electrostatic discharge according to IEC 61000-4-2, burst pulses according to IEC 61000-4-4, energy single pulse (surge) according to IEC 61000-4-5,
Sinusoidal disturbance variables	Test according to: HF irradiation according to IEC 61000-4-3, HF decoupling according to IEC 61000-4-6 Requirements of the EMC directive; interference emission according to EN 61000-6-4
Emission of radio frequency interference	Interference emission according to 61000-6-4 Interference emission of electromagnetic fields according to EN 61000-6-4
Mechanical stress
Vibrations	Testing according to EN 60068-2-6 Tested with: 5 Hz ≤ f ≤ 8.4 Hz, constant amplitude 7 mm; 9 Hz ≤ f ≤ 150 Hz, constant acceleration 2 g; duration of vibration: 10 frequency passes per axis in each direction of the 3 mutually perpendicular axes
Shock	Testing according to EN 60068-2-27 Tested with: Half-wave: strength of shock 15 g peak value, 11 ms duration; shock direction: 3 shocks each in ± direction in each of the 3 mutually vertical axes

Read More

Learn more about SIMATIC STEP 7 - TIA Portal Projec "Ready-for-use“ for SIWAREX WP321

Ready-for-use TIA Portal 

TIA Portal example project for S7-1500
(S7-1511 and KTP700 Basic or MTP700 Unified Comfort) in German, English, French, Spanish and Italian consisting of HMI visualization and WP321 function block (multiinstance ability).

7MH4138-6AA00-0BA0 

SIWAREX WP321 WEIGHING ELECTRONIC (1 CHANNEL) FOR STRAIN GAUGE LOAD CELLS / FULL BRIDGES (1-4 mV/V) FOR SIMATIC ET200SP, FITS to BU-TYPE A0, RS485- INTERFACE FOR CONNECTION OF SIWATOOL OR A REMOTE DISPLAY Detailed load cell diagnostics possible with digital junction box SIWAREX DB (7MH5001-0AD20 or 7MH5001-0AD0

 

The .zip-file includes the following components:

• TIA Portal V15.1, V16, V17 and V18 project with SIWAREX WP321 – KTP 700 Basic
• TIA Portal V15.1, V16, V17 and V18 project with SIWAREX WP321 and SIWAREX DB – KTP700 Basic
• TIA Portal V17 and V18 project with SIWAREX WP321 and SIWAREX DB - MTP 700 Unified Comfort

ATTENTION:

STEP 7 V17 Update 4 and Unified Panel Image and/or Unified Runtime V17 Update 4 is required to use the Project including the MTP 700 Unified Comfort Panel.

   Download (71,9 MB)

TIA Portal example project for S7-300 and S7-400 
(S7-315-2 PN/DP and TP700 Comfort or KTP700 Basic) in German, English, French, Spanish and Italian consisting of HMI visualization and WP321 function block (multiinstance ability). Please use / copy the function block included in the project for all other CPU of the 300 and 400 series as well.

The .zip-file includes the following components:

• TIA Portal V15.1, V16, V17 and V18 project with SIWAREX WP321 – TP 700 Comfort
• TIA Portal V15.1, V16, V17 and V18 project with SIWAREX WP321 and SIWAREX DB – KTP700 Basic

   Download (24,3 MB)

========================================================================================

Ready-for-use-small TIA Portal

TIA Portal example project (S7-1511 and KTP700 Basic) in German, English, French, Spanish and Italian consisting of HMI visualization and WP321 function block (multiinstance ability) with lower memory demand. This function block has the the data records 3, 6, 10 and 14 available only, which allow the commissioning of the scale, the definition of the limits, as well as the selection of the process values read by cyclic I/O communication.

All further data records, as well as the advanced error message system and the multiplexed commands 1, 2 and 3 are not available by this type of function block!

The .zip-file includes the following components:

• TIA Portal V13 SP1, V14, V15, V15.1, V16, V17 and V18 project with SIWAREX WP321 – KTP 700 Basic

   Download (36,6 MB)

========================================================================================

Library TIA Portal 

TIA Portal V13, V14, V15, V15.1, V16, V17 and V18 global block library with all available WP321 function blocks for S7-1200, S7-1500 and S7-Software Controller

ATTENTION: It’s important to choose the right project/library relating to the CPU firmware version!

   Download (24,4 MB) 

========================================================================================

Ready-for-use SIMATIC Manager

The S7-Classic project includes a ready-to-use project with a SIWAREX WP321 connected to a CPU 315-PN/DP and a HMI with WP321 function block (multiinstance ability). Please use / copy the function block included in the project for all other CPU of the 300 and 400 series as well.

The .zip-file includes the following components:

• Simatic Manager V5.5 SP4 project with SIWAREX WP321 and KTP600 (WinCC flexible 2008 SP3)
• Simatic Manager V5.6 SP2 project with SIWAREX WP321, SIWAREX DB and KTP 700 (TIA Portal V15.1)

  Download (3,4 MB)

========================================================================================

Ready-for-use-small SIMATIC Manager

The Simatic-Manager project-archive (SIMATIC Manager V5.5 SP4 is required) includes a ready-to-use project with a SIWAREX WP321 connected to a CPU 315-PN/DP and a HMI (KTP600 Basic) with WP321 function block (multiinstance ability) with lower memory demand. This function block provides access to the data records 3, 6, 10 and 14 only, which allow the commissioning of the scale, the definition of the limits, as well as the selection of the process values read by cyclic I/O communication.

All further data records, as well as the advanced error message system and the multiplexed commands 1, 2 and 3 are not available with this type of function block!

   Download (3,9 MB)

========================================================================================

TIA Portal example project to program several SIWAREX WP321 in one project.

The TIA Portal Project is based on the example project for S7-1500 in German and English, it has been developed in order to connect several scales to a 1500-CPU or 1200-CPU which is connected to a panel. This   document (2,2 MB) describes the procedure. 

The .zip-file includes the following components:

• TIA Portal V15.1, V16, V17 and V18 project with SIWAREX WP321 – TP 700 Comfort

   Download (30,8 MB) 

========================================================================================

TIA portal library for Siwarex WP321 to limit the simultaneously use of system function data record read and / or write

The library is created for 1200 and 1500 CPU’s. The function block “WP321_Token” is an extension of the “WP321_Multiplex” getting started. This   document (568,9 KB) describes the procedure.

   Download (228,3 KB)

Read More

PLC Programming with SIMATIC STEP7

 

Innovative engineering for both proven and new SIMATIC controllers

SIMATIC STEP 7 (TIA Portal) continues the success story of SIMATIC STEP 7. With SIMATIC STEP 7 (TIA Portal), you can configure, program, test, and diagnose the Basic, Advanced and Distributed Controllers of all generations, whether PLC- or PC-based, including software controllers.

 STEP 7 (TIA Portal) helps you perform your engineering tasks intuitively and efficiently. Thanks to its integration in TIA Portal, STEP 7 offers transparency, intelligent user navigation, and straightforward workflows in every work and programming step. Functions such as drag & drop, copy & paste, and Auto Complete make work much quicker and easier.

 SIMATIC STEP 7 offers maximum user-friendliness, regardless of whether you‘re a beginner in the engineering field or already have many years of experience. For new users, the engineering is easy to learn and apply, whereas for experts, it’s fast and efficient.

SIMATIC STEP 7 in TIA Portal is the comprehensive engineering tool for configuring and programming SIMATIC controllers, whether PLC- or PC-based.

SIMATIC STEP 7 Professional (TIA Portal) can be used to configure, program, test, and diagnose all generations of SIMATIC controllers. 

SIMATIC STEP 7 Basic (TIA Portal) is the price-optimized subset of STEP 7 Professional software that can be used both for engineering the SIMATIC S7-1200 Basic Controllers and for configuring the SIMATIC HMI Basic Panels, because WinCC Basic is part of the software package.

 

  

Application-oriented licensing

Today’s automation solutions must overcome a variety of challenges. To do this, they require high-performance software that is as efficient, flexible, and reliable as possible, both now and in the future. By choosing the right license for your individual application, you’ll keep your software cost-effectively up to date.

 Download, please check this link: 

https://support.industry.siemens.com/cs/document/109772803/simatic-step-7-inkl-safety-und-wincc-v16-trial-download?dti=0&lc=de-WW

 

 

Read More